BrewMonitor

Source Data for Precision Fermentation ROI Calculator

Value Definition Source
Barrels Per Year The unit of volume produced annually. Brewers Association 
Fermentation Tanks The total fermentation tanks the customer has in their production facility. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Ingredient Savings The cost of all ingredients (malt, hops, wheat, carapils, sugar, spices etc) that customer will save annually when customer uses BrewMonitor for all fermentations. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Labor Savings The aggregate labor costs that customer will save annually when customer uses BrewMonitor for all fermentations. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Pounds Of Ingredients Saved The weight of all ingredients, excluding water, that customer will save annually when the customer uses BrewMonitor for all fermentations. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Kwh Of Energy The Kwh of energy saved annually by decreasing Ingredients usage through  efficiency increases when the customer uses BrewMonitor for all fermentations. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA and includes data from Brewers Association 2020 Sustainability Benchmark Study.
Tons Of Co2 The Tons of CO2 saved annually by decreasing Ingredients usage through  efficiency increase when the customer uses BrewMonitor for all fermentations. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA and includes data from Brewers Association 2020 Sustainability Benchmark Study.
Acres Of Forest Capturing Co2 Acres of Forest Capturing CO2 is the acres of trees that would be needed to offset the Tons of CO2 avoided when the customer uses BrewMonitor for all fermentations. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Miles Not Driven Miles Not Driven is the number of miles that automobiles would need to be reduced to offset the Tons of CO2 avoided when the customer uses BrewMonitor for all fermentations. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Cellphones Charged The number of cellphones charges that would create the equivalent Tons of CO2 avoided when the customer uses BrewMonitor for all fermentations. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Estimated Efficiency Gain The efficiency gain in Ingredients used when the customer uses BrewMonitor for all fermentations. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Estimated Lbs Of Ingredients Per Barrel The weight of all ingredients, excluding water, needed to make a 1 barrel/hectolitre. The ROI calculator uses an American IPA recipe for the default value. From an American IPA recipe found here See also the Ingredient Cost Table below.
Estimated Ingredients Cost Per Barrel The cost of all ingredients, excluding water needed to make 1 barrel of product.  The ROI calculator uses an American IPA recipe as the default value. From an American IPA recipe found here See also the Ingredient Cost Table below.
Estimated Labor Cost Per Hour The average cost per labor hour is the hourly rate that breweries pay their production staff (brewers, cellarpersons, etc), including salary + payroll taxes + benefits. Brewers Association 2020 Human Resources Benchmark Study
Estimated Number Of Fermentations Per Month The number of fermentations per month, on average, the customer runs to produce their annual volume. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Estimated Labor Hours Saved Per Fermentation The aggregate labor hours (time) that the customer spends manual sampling during each fermentation. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Revenue Per ½ Barrel The average price that customer charges per ½ barrel/hectolitre Forbes  - Money on Tap
Additional Tank Days Gained The number of Tank Days Gained when the customer uses BrewMonitor for all fermentations. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Revenue Gained The potential revenue gain from using Tank Days Gained to produce more products. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.
Gallons Of Water The gallons of water saved by increasing extract efficiency and eliminating mixing and/or bad batches when the customer uses BrewMonitor for all fermentations. Customer benchmark study performed by Katherine Shayne, Sustainability Expert, and Professor of Environmental Engineering, UGA.

 

Ingredients Cost Table for American IPA Recipe

Ingredient Lbs Price per Lbs Cost
2 Row Pale Ale Malt 71.3 $0.56 $39.93
Crystal Malt 20 Lovibond 6.2 $0.79 $4.90
Light Munich Malt 4.7 $0.68 $3.20
Carapils 1.6 $0.78 $1.25
Torrified Wheat 1.6 $0.70 $1.12
Chinook Hops 0.4 $8.75 $3.50
Cascade Hops 1.9 $7.00 $13.30
Wilamette Hops 0.6 $7.25 $4.35
Sugar 6.1 $0.60 $3.66
Flavorings/Spices 0 $0.00 $0.00
Total 94.4 $75.20