Stuck Fermentations: Causes, Prevention and How to Fix Them When They Happen

Anyone who works with brewer’s yeast knows they need to give it a pretty cushy work environment to maintain its function. When yeast cells aren’t happy – say, because they’re unhealthy, run out of nutrients to digest or colleagues to do their share of the task – they stop doing their job. If you’ve experienced this, you know it can prove quite frustrating trying to diagnose the cause and prescribe a solution.

Troubleshooting and Fixing a Stuck Fermentation

  1. What is a Stuck Fermentation?
  2. What Causes Stuck Fermentation?
  3. How to Prevent a Stuck Fermentation
  4. How to Restart a Stuck Fermentation

What is a Stuck Fermentation?

Instead of fermenting along nicely until you’ve reached your final gravity target, your yeast simply quits, resulting in a stalled or stuck fermentation. You can catch a stalling fermentation within the first 24 hours by noticing that your pH levels aren’t falling rapidly. Because beer doesn’t ferment at a constant rate, after this one-day window you shouldn’t worry until the gravity reading has stagnated for at least 48-to-72 hours. At this point, however, you’ll need to restart the stuck fermentation in order to produce the beer you want.

To do that, you first need to identify the culprit.

What Causes Stuck Fermentation?

As noted above, anything that fails to catalyze the yeast into action or stresses it beyond its limits can trigger a stuck fermentation beer. The most common causes are:

  • Dead (not vital) or unhealthy (not viable) yeast cells
  • Too little yeast pitched
  • Too much yeast pitched, causing excessive krausening and loss of healthy yeast through blow off
  • Not enough nutrients in the wort to sustain yeast activity
  • Yeast that flocculates (clumps together and drops out of suspension) too rapidly
  • Inappropriately low temperatures that create sluggish and eventually dormant yeast
  • Excessively high temperatures that kill the yeast (AKA “yeast autolysis”)

How to Prevent a Stuck Fermentation

Here’s where proper yeast management really demonstrates its value. Assuming you’ve bought or propagated yeast in quality condition, it’s imperative to keep it viable and vital. To do so, store each yeast slurry in an airtight sanitized vessel at temperatures ideally below 42 degrees but above freezing and handle it in a hygienic manner to avoid bacterial or cross-contamination.

Next, use your hemocytometer to count the number of cells in your slurry.

Pitch and ferment at the correct temperature and avoid sudden fluctuations. While you can almost always get the exact numbers for your strain from the vendor or manufacturer, generally, ale yeasts like to live in wort well below 80 degrees, hovering in the 68-degree range. Most lager yeast thrives between 45-55 degrees.

How to Restart a Stuck Fermentation

First of all, check the temperature. Second of all, check the temperature again. Is it too hot? Too cold? Adjust accordingly.

If your tank climate is suitably controlled, you may have read that you can aerate the wort at this point to allow the yeast to respirate and thereby reproduce. This is mostly an urban myth and a dangerous one at that. This will not actually cause the yeast to reproduce, and the risks of introducing oxygen once fermentation has begun usually outweigh the benefits. To avoid the off-flavors that can emerge from trying to rouse the yeast this way, you’re much better off following the step below.

If you determine the yeast itself caused your fermentation to stall, whether through less-than-ideal vitality, flocculation tendencies or density/pitch rate, you’ll want to krausen by adding vigorously fermenting wort to pick up the slack from the inactive yeast and jump-start the fermentation. Typically a successful krausen makes up 10% to 20% of the volume of the wort in the tank.

Learn About BrewIQ

For a comprehensive, real-time solution that helps you proactively identify and reduce fermentation problems, try BrewIQ from Precision Fermentation. BrewIQ enables craft brewers to track each fermentation’s activity by live-streaming DO, pH, gravity, pressure, internal/external temperature and conductivity data to any smart phone, tablet or PC. It also sends instant alerts if a fermentation’s metrics go out of range. BrewIQ helps increase efficiency and save money, while dramatically improving batch-to-batch consistency.

Free eBook: Leveraging Data-Driven Fermentation Performance Management

eBook: Fermentation Management

Can fermentation management be improved, as a process? This eBook explores, in detail, how fermentation performance data analysis helps elevate product and business outcomes in a modern brewery, whether brewpub, microbrewery or regional craft brewer.

You will learn:

  • Day-by-day performance considerations – learned through the extensive examination of real-time fermentation tank data.
  • Key recommendations from the Precision Fermentation science team at each major step of fermentation – “Day zero” (i.e. before you pitch your yeast), the first 24 hours, and day two through the end of fermentation.
  • Best practices – Activity to watch out for, broken down by each key measurement – Dissolved oxygen, gravity, pH, pressure, internal/external temperature, and conductivity.
  • Key findings that can help you solve problems and improve your results.

About the Author

Tara Nurin is the beer and spirits contributor to Forbes, the drinks columnist for New Jersey Monthly, a co-host of the weekly What’s on Tap TV show, and a writer for publications like Food & Wine and Wine Enthusiast. The certified beer judge teaches a for-credit university beer class and leads beer seminars for institutions like the Smithsonian. The former broadcast news reporter has won two first place awards from the North American Guild of Beer Writers, founded NJ’s original beer education group for women and volunteers as the archivist for the Pink Boots Society for women in the beer industry. She’s currently writing a book about the history of women in beer for publication in spring 2021.